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How To Cut & Polish Jasper: Follow These 8 Simple Steps

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Cutting and polishing jasper is not difficult and can be very rewarding. You can bring it to a magnificent, glossy shine with a few simple tools, and people never seem to tire of its beautiful shades and patterns. To bring out the best in a piece of jasper, you need to know how to cut, shape, and polish it using eight simple steps.

You can cut jasper with hand tools and sandpaper or more expensive lapidary tools like trim saws and slab saws. Polishing can be done by hand, in a rock tumbler, or with a Dremel. The process involves sizing the stone, smoothing edges and surfaces, and polishing with a chemical compound.

In this article, we look closer at its hardness, the different methods and tools for cutting and polishing jasper, and how you can do it at home. The good news is that you don’t need a rock tumbler to bring out the stone’s beauty and can use a few hand tools and other methods instead. Jasper is a popular tumblestone, so we also outline how to shape and polish it in a rock tumbler.  

How To Cut & Polish Jasper
How To Cut & Polish Jasper

If you want to check out the best dremels and dremel accessories for cutting and polishing opals, you can find them here (Amazon link).

Is Jasper Hard To Cut?

Jasper has a hardness of between 6.5 and 7 on the Mohs hardness scale as it is a variety of quartz. It is relatively easy to cut because it has a smooth surface when it breaks. It can also be cut with hand tools or lapidary equipment such as trim or slab saw. 

Lapidary tools are electrically powered machines using coarse diamond or silicon carbide blades. When using hand tools or lapidary equipment, the stone is usually mounted on a dop stick made of metal or in a vise to hold it steady.

The trim saw uses thin steel, phosphor bronze alloy, or copper blade with an edge hardened with diamond grit. A trim saw is a relatively inexpensive, miniature electric circular saw with a blade between four and six inches in diameter. 

An alternative is a grinding wheel to shape jasper into cabochons and other forms, giving you more control than a saw. A coarse wheel is best for jasper. Some bench grinders can also be fitted with polishing pads.

TIP: Jasper occurs in many varieties and can satisfy any mineral lover. However, please beware of fakes. Find out the main differences between real and fake jaspers in the article below:
Real vs. Fake Jasper: Focus on These 4 Differences

How To Cut Jasper

Step One: Visualize Your Creation

Start by closely examining your jasper. Envision the final shape you desire and identify the areas you want to preserve. If your jasper is too large for your tools, use a saw to create a shallow kerf (less than an inch deep). This kerf will act as a guide for your chisel. Insert the chisel into the kerf and gently tap it with a hammer to split the jasper to a manageable size.

Step Two: Prepare Your Cutting Arsenal

Whether you’re using a saw or grindstone, ensure your blade is sharp and in good condition. Replace any bent or damaged blades. Make sure the blade is perpendicular to the drive shaft for electric saws. Safety first! Always wear protective gear, including a dust mask.

Step Three: Secure Your Stone

Depending on your chosen cutting method, either secure the jasper in a vice or attach it to a dop stick. If using a trim saw, you’ll manually guide the stone against the blade.

Step Four: Make the Cut

For electric saws, carefully and steadily feed the jasper into the blade. Maintaining a straight, perpendicular angle to the blade even with a hand saw. Angled cuts risk damaging the blade and your jasper.

Step Five: Refine the Shape

If necessary, use tile nippers to remove any unwanted edges or fragments. Jasper typically cuts cleanly, so this step may not be needed.

With these steps, you’ll be well on your way to transforming raw jasper into a beautiful masterpiece. Remember, patience and precision are key to achieving the best results.

TIP: Jasper is considered a widespread and moderate price stone, but some varieties of jasper can hit unexpectedly high prices. Check out the main factor of Jasper’s value in the article below:
Jasper Value: Prices for Different Units & Colors Explained

Cutting Jasper By Hand

If power tools aren’t your thing, you can achieve beautiful results by cutting jasper by hand. Here’s how:

Materials:

  • Wet/dry sandpaper sheets (silicon carbide is ideal) in 180, 400, 600, and 1200 grit
  • Small chisel and mallet OR coping saw
  • Kitchen cutting board
  • Clean, dry cloth
  • Freshwater

Instructions:

  1. Rough Shaping: Use the chisel and mallet (or coping saw) to carefully cut the jasper into your desired approximate shape.
  2. Sanding Station: Secure the 180-grit sandpaper to your cutting board. Wet the center of the sandpaper with water.
  3. Initial Grinding: Choose a jasper piece with some flat surfaces. Using smooth, even strokes, grind it against the wet sandpaper. This step will take time and patience.
  4. Progressive Smoothing: Move through each successively finer sandpaper grit (400, 600, then 1200). Rinse the jasper and clean it between each grit change to prevent scratching.

With each grit progression, the jasper’s surface becomes smoother and more refined. Remember to be patient and consistent with your strokes for the best results.

You need to grind away all the rough edges with the coarse paper and then remove the scratches with the finer grits.

Cutting Jasper With A Dremel

A Dremel is a small hand-held electric rotary tool that will not work on very thick or large rocks. You can get a diamond wheel point or diamond point for a Dremel that works well for cutting stones with a hardness of seven or less, including jasper. Wash the jasper with dish soap and water and secure it in a clamp or vise.

Hold the bit at a flat angle and grind it into shape. Have a bowl of water handy because you will need to dip the stone into it periodically to cool it down and wash the dust off. Try to cut infirm, straight lines. Set it to a moderate speed, to begin with, and build up from there.

TIP: The best tools for polishing rocks and adding a soft glimmer are the rotary dremels. Check out reviews for the best dremel drills on the market in the article below:
3 Best Dremels for Polishing Rocks & Crystals + Accessories

How To Polish Jasper At Home

How To Polish Jasper At Home
How To Polish Jasper At Home

Ocean Jasper polishes very well and has a nice shine, but Red Creek Jasper has a more matte finish, so make sure you know your Jaspers. When polishing, you want to bring out any patterns and colors in the stone, leaving smooth, shiny surfaces. 

Step Six: Once you have sanded the stone smooth enough for your satisfaction, wrap a clean cloth around a chopping board.

Step Seven: Add a small quantity of polishing compound to the cloth. You can use cerium oxide, a .3 micron aluminum oxide powder, tin oxide, or try metal or glass polish from the local hardware store.

Step Eight: Rub the stone repeatedly against the cloth and wipe off any excess polishing compound periodically until you are satisfied with the result.

Polishing Jasper Stones In A Rock Tumbler

Rock tumblers have barrels into which you place water combined with various-sized media, like ceramic balls, grits, and the stones you want to polish. You start with the coarsest grit and then replace it periodically with finer and finer ones – the finest look like powder. 

The process can take months, depending on the size and quantity of the rocks, and is best for polishing multiple stones at a time. Each time you move to a finer grit, you must empty and clean the tumbler and wash the previous grit from the rocks. 

In the final polishing step, you put the stones in the clean barrel with the recommended amount of polishing compound and water and tumble for a week. The polishing compound recommended for jasper is TXP aluminum oxide. 

TIP: What can you use to cut rocks if you do not have a saw or dremel? Check out five different ways how to cut rocks in the article below:
What Can I Use to Cut Rocks? These 5 Tools are the Best!

Polishing Jasper Stones With A Dremel

To polish with a Dremel, choose a bit with a coarser grit to begin and apply it at a flat angle to the jasper. Wipe the stone with a clean, dry cloth periodically.

A variable-speed Dremel is better than a fixed-speed one as it gives you more control. Graduate to finer grits to remove the scratches.

You get various buffing and polishing wheels with a Dremel tool to give your jasper its final shine. They are usually made of felt. If you want, you can dip the felt in a bit of polishing compound and work it into the stone. Keep going until it is shiny, and then wash off any remaining compound.

BTW: Do you want to know more about rock and mineral identification? The books listed below are the best ones you can find on the internet (Amazon links):

Conclusion

Jaspers are gorgeous stones that are not hard to cut and polish with a bit of patience. If you are just a collector wanting to shape and shine the rocks for your own pleasure, you need not invest in expensive lapidary tools. A Dremel works remarkably well for small jaspers, but you can use the even simpler methods described above.

TIP: Jasper rocks are among the most sought-after stones by rockhounds around the world. These beautiful rocks can be found in a lot of locations in the United States. Find out more in the article below:
4 Best Locations for Finding Jasper Rocks Near Me (USA)